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Rethinking Water Hammer Solutions: Why Expansion Joints Are Not Enough

Understanding Water Hammer and Its Impact

Water hammer is a transient hydraulic event caused by a sudden change in the velocity of a moving column of water. This results in a significant pressure spike that propagates through the piping system at high velocity, often causing severe damage to pipes, fittings, and connected equipment. Common triggers include sudden pump starts or stops and rapid valve closures. Addressing water hammer requires a comprehensive approach that goes beyond simply adding expansion joints.

Why Expansion Joints Are Not the Solution

While expansion joints are often considered as potential shock absorbers for water hammer, they are not designed to handle the extreme pressure spikes generated by these events. Expansion joints primarily absorb thermal expansion and minor mechanical displacements in a piping system, but they do not mitigate the root cause of water hammer. Installing an expansion joint in a system experiencing severe water hammer can lead to premature failure due to excessive pressure surges.

Identifying Common Causes of Water Hammer

Water hammer is prevalent in liquid systems, particularly in HVAC and plumbing applications. The most common causes include:
  • Fast-closing valves: Solenoid valves and improperly selected check valves can cause sudden pressure surges.
  • Hard-starting pumps: Pumps that switch on and off without modulation contribute to rapid velocity changes.

Mitigating Water Hammer at the Source

To effectively prevent water hammer, modifications to the system are necessary. Solutions include:

1. Valve Modifications

  • Replace solenoid valves with slower-acting ball or butterfly valves.
  • Use check valves specifically designed to reduce water hammer risk at pump discharge.
Optimal check valves should have:
  • Low mass moving elements.
  • Minimal travel distance from open to closed positions.
  • Spring-assisted closure to prevent reverse flow acceleration.

2. Pump Modifications

  • Implement soft-start or variable frequency drives (VFDs) to gradually increase and decrease pump speed, reducing abrupt velocity changes.
  • Utilize accumulators near valves to absorb transient pressure spikes.

Distinguishing Between Surge and Water Hammer

Not all pressure increases are classified as water hammer. If the transient event is more gradual, it is considered a surge rather than a hammer condition. Surge events still increase pressure but are less severe and do not generate destructive forces as quickly. The key differences between surge and water hammer are:
  • Duration: Water hammer occurs almost instantaneously, whereas surge events develop over a longer time.
  • Pressure magnitude: Water hammer results in sharp pressure spikes, while surge causes moderate pressure increases.

For example, if a valve closes in five seconds instead of instantaneously, the resulting pressure surge will be much lower, significantly reducing the risk of pipe damage.

When a system experiences violent pipe movement and pressure surges, adding an expansion joint is not an effective solution. Addressing the root cause of water hammer through system modifications and improved component selection is essential to prevent damage. By distinguishing between water hammer and surge, engineers can implement targeted solutions that enhance system longevity and reliability.

For those interested in reading the full Sealing Sense Article “Rethinking Water Hammer Solutions: Why Expansion Joints Are Not Enough” click here.

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Designing a Resilient Piping System

Preventing water hammer requires a holistic approach to system design. Engineers should:

Ensure proper valve selection and positioning.

Implement gradual pump start and stop mechanisms.

Incorporate surge control devices such as accumulators where necessary.